End-to-End Casting Simulation Software

Predict Casting Quality Before Production

Z-CAST Pro is comprehensive casting simulation software for mold filling, solidification, heat stress, heat treatment, and cycle analysis. It helps foundries evaluate the complete casting process, identify defects, and improve yield before committing to shop-floor trials.

Supporting sand, permanent mold, high- and low-pressure die casting, squeeze casting, tilt casting, investment casting, and other processes, Z-CAST Pro gives engineers a practical environment for casting design and optimization.

Why Choose Z-CAST Pro?

  • End-to-End Casting Analysis – Simulate filling, solidification, heat stress, heat treatment, and production cycles.
  • Defect Prediction – Evaluate shrinkage, porosity risks, air escape, cold shuts, and incomplete filling.
  • Gating and Yield Optimization – Compare casting layouts and improve quality while reducing metal usage.
  • Wide Process Coverage – Supports sand, die, permanent mold, squeeze, tilt, investment, and lost-foam casting.
  • Practical Engineering Workflow – Import CAD data, generate meshes, manage materials, and review visual results.
Z-CAST Pro casting simulation software

Key Capabilities

  • Flow Simulation – Review temperature, velocity, pressure, path lines, filling time, and unfilled regions.
  • Solidification Analysis – Evaluate temperature gradients, solidification time, liquid state, and shrinkage.
  • Heat Stress and Treatment – Study thermal stress and heat-treatment effects across the casting process.
  • Cycle Analysis – Analyze repeated casting cycles and mold-temperature behavior.
  • Casting Design Tools – Support STL and IGES data, automatic meshing, sensors, material databases, and result animation.

Benefits at a Glance

  • Reduce casting trials, rejection rates, and material waste
  • Predict common casting defects before tooling changes
  • Shorten new-product and methoding development cycles
  • Improve casting quality, consistency, and process control
  • Increase yield through better gating and process decisions

Who Uses Z-CAST Pro?

Foundries • Automotive Castings • Die Casting • Investment Casting • Tool & Die

Improve Casting Quality with Z-CAST Pro

Predict filling and solidification behavior before production—request a Z-CAST Pro demonstration.

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